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relyon plasma Schweiz & LiechtensteinAtmospheric pressure plasma

Relyon plasma GmbH offers its customers atmospheric plasma systems for manual, stationary and inline solutions. The products are ideal for surface treatment. They are particularly suitable for use in industry, trade, medical technology, research and laboratories. The piezobrush PZ3PZ3-iplasmatool and plasmabrush PB3-i are among the successful products in the atmospheric pressure plasma sector.

The technical platforms result in a comprehensive modular system for your requirements. This means that every configuration is covered, from individual manual workstations to fully automated high-speed systems. relyon plasma has implemented two different atmospheric pressure plasma technologies in its product portfolio to meet the various requirements: PDD Technology & PAA Technology®

 

Atmospheric plasma PDD & PAA Technology®

In PAA-(Pulsed Atmospheric Arc) Technologie®, the generation of a plasma jet is based on the ignition of an electric arc between two electrodes using pulsed high voltage. To stabilize this arc, a vortex is created along the two electrodes by a gas flow, which causes the arc to rotate on the nozzle-shaped cathode. This gas, typically compressed air or nitrogen, which passes close to the arc, is ionized. This creates a plasma flame of highly reactive gaseous species that react with the uppermost atomic layers of the component surface. Depending on the type of gas selected, the majority of these reactive compounds are either
oxygen- or nitrogen-based. When compressed air is used as the process gas, the oxygen content in the plasma leads to the generation of polar end groups on the treated surfaces. This functionalization is even noticeable macroscopically through improved wetting with polar solvents such as water.

Relyon plasma has developed the Piezoelectric Direct Discharge (PDD®) technology for particularly compact plasma generation under atmospheric conditions. This technology is based on direct electrical discharge at an open piezoelectric transformer (PT). This results in a highly effective plasma without significant heat losses. While the plasma generated by the PAA technology® around the arc in the plasma jet is stationary at several hundred degrees Celsius, the temperature of the PDD plasma does not exceed 50°C. Therefore, the latter system usually does not require automation, but can be used as a handheld device for manual plasma treatment.

Atmospheric pressure plasma

piezobrush® PZ3

The piezobrush PZ3 has been developed as a compact handheld plasma device for use in laboratories, pre-development and the assembly of small series. With a maximum power consumption of 18 W, the piezobrush PZ3 uses Piezoelectric Direct Discharge (PDD®) atmospheric plasma technology to generate cold-active plasma at a temperature of less than 50°C. At the heart of the portable piezobrush PZ3 is the TDK CeraPlas™ piezo plasma generator - a high-voltage discharge device for generating cold atmospheric pressure plasma. Plasma is used to highly efficiently increase the surface energy on many materials and to reduce germs and odors.

piezobrush® PZ3-i

The piezobrush PZ3-i cold plasma device is designed for integration into new and existing production systems and is therefore compact, safe and efficient. It is particularly suitable for the pre-treatment of processes such as bonding, printing and laminating, thus ensuring process and product quality in equal measure. The piezobrush® PZ3-i is particularly characterized by its extreme performance efficiency. Thanks to its uniquely compact and robust design, the piezobrush® PZ3-i can be quickly and easily integrated into production lines and semi-automated to fully automated systems. In addition, comprehensive process control is possible in automated production processes, which guarantees traceability. The device is also intuitive to operate and can be maintained without tools.

plasmabrush® PB3 Integration

The plasmabrush® PB3 Integration is a complete plasma system with external compressed air connection, wired control unit, plasma generator and nozzle. It was developed for stationary use in production plants. The plasma device is controlled either via a remote control or by connecting it to a higher-level control system. The plasma device can therefore be integrated according to individual customer requirements.

Plasma treatmentApplication atmospheric pressure plasma

Plasma activation

Plasma activation

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Plasma cleaning

Plasma cleaning

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